The expert system for process and machine data analysis
What is Comara Analyzer?
With direct access to the CNC control as a data supplier, the Comara Analyzer provides extensive and in-depth process and machine data.
Cutting-and machine analysis of processing peaks, potential for optimization, wear and tear and process reliability can be performed at the push of a button with Comara Analyzer.
The software is most suitable for
Main users of the software are service departments of CNC-machine tool builders.
Other areas of application are e.g. Application engineers, Process optimizers, Retrofitters, CNC machine dealers.
Benefits Comara Analyzer
Significant time and cost savings in service operations
Support and reliable facts in warranty cases
Very low costs per machine
Very easy and simple installation
Remote-Analysis
Documentation for final acceptance/ during ramp-up phase
Basis for pay-per-use models
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Customer references
“Almost all machines can be analyzed with the Comara Analyzer. In most of the cases, we can quickly and efficiently evaluate any service requests or complaints remotely. We have a significant reduction of unnecessary on-site service calls. “
“The low installation costs are quickly amortized by the quick root cause analysis when problems occur.”
“For our service team, the Comara Analyzer is an important part of everyday work. We also get valuable information regarding the actual use of our machines.”
Comara sysCut
The expert system for production optimization.
The key to greater transparency and productivity in machining.
The ratio between input and output – or productivity – is one of the most important reference values within a company. But what is the actual situation? Where can improvements begin to be made? What are the relevant influencing factors and parameters? How can the complex relationships you deal with on a daily basis become transparent? What will actually be achieved as a result of actions taken? Will the outcomes be replicable, measureable, improvements? Or might actions sub-optimize processes if success in one area is attained at the expense of performance in another?
Comara sysCut PES (Process Executing System) from Comara is a software solution that helps you answer these questions. Comara sysCut facilitates the automatic acquisition and structuring of process data from machining. With direct access to CNC controls that supply data, a comprehensive amount of information – ranging from an enterprise-wide perspective on an abstract level to detailed views of individual machines and tools – is tapped and made available to the right place in the company. This improves transparency, control and cooperation within the company along the entire value chain.
Down to the single CNC block
Tool centric analysis of processing peaks, potential for optimization, wear and tear and process reliability can be performed at the push of a button with Comara sysCut, thereby helping to cut production start-up times considerably (programming, setup, producing).
Comara iCut
Shorten machining times · avoid tool breakage · reduce costs
What is Comara iCut?
The intelligent software Comara iCut can do much more than monitoring the cutting process. It thinks and acts in real time.
Up to 500 times a second, Comara iCut measures the spindle performance and automatically adapts the feed rate to the current cutting conditions. Whether there are deviations in allowances, differing cutting conditions, different cutting depths, workpiece structure fluctuations or incalculable tool wear.
Typical users of the software are e.g.: production managers, machine operators, machine tool builders. Available for Siemens and Heidenhain controls.
Benefits Comara iCut
Shorter machining times up to 25%
Extended tool usage
Avoids tool breakage or tool overload
Once installed, permament savings, < 6 months ROI
Perfect for milling or drilling operations with a high spindle load
Increase of process stability
Multi-machine operation & unmanned shifts
Better medium chip
Prevent tool- and spindle overload situations
More constant tool load and tool wear during roughing
“We mainly use iCut for roughing of cast iron parts. The result was an average saving of 11% per tool. ”
“The main reason for using iCut was not to shorten production times. Our focus was on process stability. Since we started using iCut, we have had significantly fewer dropouts and have even saved an entire Saturday shift.”
“By using iCut on several machines, we achieved a saving of approx. 5% on the overall process.”
Shopfloor & Machines always under control
live · simple · quick
What is Comara appcom?
Comara appCom is a software which collects, evaluates, visualizes and interprets extensive production and CNC-machine data.
Regardless of the machine tool builder, Comara appCom can be used for various CNC-controls and interfaces such as Siemens, Fanuc, Heidenhain, OPC-UA, MT Connect or UMATI.
“For our heterogeneous machine park with different controls, we were looking for a generic software solution that could be used on all machines. We found this with appCom. “
“With appCom, we were able to take concrete optimization actions through in-depth analysis of our OEE. The result was an increase in productivity of approx. 5% ”
“Before appCom, we had no information about the actual runtime of our components. This newly acquired information is now being used in process optimization and post-calculation.”
